Pump Selection Interactive engineering tool

Belt-Drive Pulleys Calculator

Analyze an ideal two-pulley belt drive. Enter any three of high-speed pulley diameter, low-speed pulley diameter, high shaft rpm, and low shaft rpm to calculate the fourth.

  • US + metric
  • Formula shown
  • Shareable results

Belt-Drive Pulleys

in
in
rpm
rpm

Enter any three variables The highlighted fourth field is calculated automatically from the ideal two-pulley speed ratio.

Low pulley speed 600 rpm (10 rev/s)

Use effective or pitch diameters Outside diameter may not equal the belt pitch-line diameter. This ideal relation also excludes belt slip, creep, and elastic speed loss.

High-speed pulley diameter (DH)4 in
Low-speed pulley diameter (DL)12 in
High pulley speed (NH)1,800 rpm
Low pulley speed (NL)600 rpm
Speed / diameter ratio3:1 reduction
Ideal belt speed1,885 ft/min (9.5756 m/s)
Formula & method

NHDH = NLDL  ·  R = NH/NL = DL/DH

NL = NH × DH / DL
NL = 1,800 rpm × 4 in / 12 in
NL = 600 rpm

Ideal belt speed is V = πDN/60 in coherent units. The same value must result at both pulley pitch lines when there is no slip.

For preliminary analysis and educational use. Verify pitch diameters, actual loaded speeds, slip, belt type, speed rating, wrap, center distance, tension, power capacity, and manufacturer selection requirements.

This calculator analyzes the speed and effective diameters of an ideal two-pulley belt drive. Choose the variable to calculate, then enter the other three: high-speed pulley diameter DH, low-speed pulley diameter DL, high-speed shaft speed NH, or low-speed shaft speed NL.

The belt-drive relationship

With no slip, the belt has the same linear speed at both pulleys. Therefore NH × DH = NL × DL, and the speed ratio is R = NH/NL = DL/DH. A larger driven pulley turns more slowly; a smaller driven pulley turns faster.

Solve any fourth variable

  • High-speed diameter (DH) — enter DL, NH, and NL.
  • Low-speed diameter (DL) — enter DH, NH, and NL.
  • High pulley speed (NH) — enter DH, DL, and NL.
  • Low pulley speed (NL) — enter DH, DL, and NH.

Worked example

A 4-inch high-speed pulley turning at 1,800 rpm drives a 12-inch low-speed pulley. The diameter ratio is 12/4 = 3, so the low-speed shaft turns at 600 rpm. The ideal belt speed is approximately 1,884.96 ft/min or 9.57557 m/s.

Use pitch or effective diameter

Use the pulley diameter at the belt pitch line—the pitch diameter or effective diameter specified by the pulley manufacturer. Outside diameter is not always the same value, especially for V-belt sheaves, and substituting it can shift the predicted speed ratio. For synchronous belts, pulley tooth-count ratio is normally the preferred exact ratio.

Assumptions and limits

  • The drive has two pulleys connected by one belt with no intermediate or idler ratio effect.
  • The relation is ideal and assumes no belt slip, creep, or elastic speed loss.
  • Diameters are compatible effective or pitch diameters measured in the same units.
  • The calculator does not size belt section, pulley grooves, center distance, wrap angle, belt length, tension, service factor, power capacity, or shaft loading.
  • Confirm allowable pulley and belt speeds with the component manufacturer.

Variables

Symbol Meaning US unit SI unit
DH Effective or pitch diameter of the high-speed pulley in mm
DL Effective or pitch diameter of the low-speed pulley in mm
NH Rotational speed of the high-speed pulley rpm rpm
NL Rotational speed of the low-speed pulley rpm rpm

Standards referenced

Gates Heavy Duty V-Belt Drive Design Manual speed-ratio and belt-velocity formulas Gates PowerGrip GT3 Drive Design Manual speed-ratio procedure

Verified Constants and formula two-source checked (PumpCalcs engineering review, 2026-08-26).

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